IN PRECISION CASTING PROJECTS

TRANSACTIONS TRANSFERRED FROM OTHER METHODS

The example on the side belongs to a part that was converted into investment casting as a result of our team working together with the customer during the design phase. Advantages obtained as a result of this study:

  • The assembly consisting of 33 parts has been reduced to 10 parts.
  • Stainless steel is used instead of carbon steel.
  • Sections have been thinned and the total weight has been reduced.
  • The mechanical properties of load-bearing parts are increased.
  • Quality repeatability is ensured.
  • It has been appreciated for its engineering aesthetics.
  • The cost has been reduced to 1/3.

Advantages We Offer with Precision Casting Method

  • Surface Quality and Dimensional Tolerances: In most cases, the parts produced with a surface quality (Ra 3.2-6.4) that can eliminate machining and in accordance with international measurement tolerances (DIN VDG P690, JS 14, TS7168, ISO 2768) are almost ready for use.</ li>
  • Flexibility in Size: Production of casting parts from 1 gr to 40 kg and in thicknesses down to 0.5 mm
  • Flexibility in Material/Alloy Selection: Production of all types of Steel, Copper and Aluminum alloys as well as Nickel and Cobalt based alloys.
  • Flexibility in Design: Any geometry you can design. Designs that are impossible with other production methods. Thicknesses down to 0.5 mm. Pieces without dividing lines. Freedom in internal geometries.
  • Flexibility in Production Quantities: High repeatability with alternative quality even in low-volume jobs.
  • Low mold cost.
  • High Material Properties: Fine-grained perfect microstructure offers superior material properties due to minimum inclusions and segregation.
  • Lighter parts with significantly reduced weight due to design advantages, superior material properties and the advantages of working with alternative materials.

Cost-Reducing Advantages of Precision Casting Method

  • Material loss is very low as Near-Net Shaped parts are produced
  • Material costs
  • Eliminates expensive machining operations
  • Eliminates expensive manufacturing and welding operations
  • Initial mold and apparatus costs are low
  • Order quantities are possible from prototype quantities to large batch quantities.